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Water Filling
Station Controller --
April 24, 2011 |
This circuit was requested by a
company needing a simple way to fill a large tank with water with little fuss.
They wanted a low tech method to automatically fill the tank with water without
constant monitoring. They wanted to press a single pushbutton switch and then
walk away. In their application, the water tank is first filled to a certain
level. The fixed volume of water is then slowly drained off into a second
tank, where the water is mixed with another material. The empty tank is then
ready to be filled again, for another cycle. |
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The circuit shown uses relay logic with a mechanical float switch.
No electronics is used. The circuit shown operates using 24vac parts but the
same concept will work with other AC or DC voltages.
Pressing the “fill” pushbutton switch latches a relay on. The
latched relay contacts close and routes power to a solenoid valve. When
activated, the solenoid opens a water valve. With the value open, water begins
flowing into the tank. Water flows until the water level activates a normally
closed float switch. When the float switch opens, the relay is unlatched,
turning off the solenoid valve and the flow of water. An indicator light turns
green when the valve is open and turns off when the tank is full. Once
started, the operator can walk away, allowing the circuit to automatically fill the
tank with water. |
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Click on Circuit Below to view PDF of Schematic |
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eMail David A.
Johnson, P.E. about this circuit |
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