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Battery Testers
Last Updated on: Sunday, June 28, 2009 05:56 AM

Circuits Designed by Dave Johnson, P.E. :
6v NMH/NiCd Battery Tester
I designed this circuit to test rechargeable six volt battery packs under constant current conditions.  As designed, the circuit applies a 10 amp load to the battery pack.  A heat sink must be used on the main power transistor.  (added 12/04)

Button Battery Cell Internal Resistance Measurement Circuit 
The open cell voltage of a small silver oxide button cell battery remains very close to 1.5 volts over most of the life of the cell.  However, there is a relationship between battery health and the internal resistance of the cell.  This circuit when used in conjunction with an oscilloscope will measure the internal resistance.  You will have to use a known good cell as a reference.
Small Battery Capacity Tester
The only truly accurate way to measure the current capacity of a battery is by connecting the battery to a constant current load and measure how long the battery can sustain that current before its voltage drops below a recommended “cutoff” point.  The circuit below is designed to do this type of test.....

Links to electronic circuits, electronic schematics, designs for engineers, hobbyists, students & inventors:

Battery Characterizer:  (Electronic circuit added 4/05)

Battery Simulator Provides Current Limiting :  08/01/97 EDN Design Ideas  / (added 5/03)  A constant-voltage active load can perform as a battery during the charge cycle. You can set the load voltage from 5 to 35V by using potentiometer PV and thus can simulate batteries ranging from 6 to 32V.

Constant Voltage Load Tests Battery Chargers:  04/11/96 EDN-Design Ideas  / (added 6/06)

LED Battery Condition Indicator:  (Electronic circuit added 4/05)

 

Phantom Power Battery Test Circuit:  LED will light when battery is over42 volts (added 3/03)

Self-Powered Fast Battery-Tester:  Tests 1.5 to 15 Volt cells.  Two-LED display, no power supply required  (added 3/05)

Simple car battery tester: This circuit uses the popular and easy to find LM3914 IC. This IC is very simple to drive, needs no voltage regulators (it has a built in voltage regulator) and can be powered from almost every.... (added 2/07)

Test Batteries Without a Voltmeter Part 2:  03/15/01 EDN-Design Ideas / (added 11/05)

Test Batteries Without a Voltmeter:  11/09/00 EDN-Design Ideas  / (added 5/02) / PDF contains multiple circuits - scroll to find the one of interest / This circuit an easy approach to testing batteries without exiting the voltmeter. The battery holders in sizes AAA, AA, C, and D make this tester so much faster than a voltmeter.


 
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